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Zida zopangira, zida zopangira makina - Maxtech

Maxtech amaima patsogolo pakupanga makina olondola, okhazikika pakupanga kwapamwamba kwambirimakina a cnckwa mafakitale osiyanasiyana. Monga othandizira odziwika bwino a cnc Machining, timanyadira malo athu omwe ali ku Hangzhou's Xiaoshan District. Bizinesi yathu yachinsinsi imachita bwino popereka mayankho osinthidwa makonda amakasitomala ndi zitsanzo, kuwonetsetsa kuti chinthu chilichonse chikukwaniritsa miyezo yolimba.

Zopereka zathu zambiri zimaphatikizapo zigawo zazitsulo zopondaponda, zida zamakina, magawo a CNC, ndintchito makina olondola, zokonzedwa kuti zikwaniritse zofunikira zapadera zamagawo monga zamagetsi, zaumoyo, zolumikizirana, ndi makina opangira makina. Timagwiritsa ntchito zinthu zosiyanasiyana, monga chitsulo, chitsulo chosapanga dzimbiri, aluminiyamu, chitsulo, mkuwa, ndi mkuwa, zokhala ndi mankhwala osiyanasiyana a pamwamba monga plating ya zinki, anodizing, ndi zokutira ufa kuti tilimbikitse kulimba ndi magwiridwe antchito.

Zokhala ndi zida zopitilira 30 zamakina apamwamba, kuphatikiza ma CNC lathes ndi malo opangira makina, malo athu amatsimikizira kupanga kolondola komanso kothandiza. Gulu lathu la akatswiri opanga uinjiniya, lodzitamandira kwazaka makumi awiri, limapereka chithandizo chamtengo wapatali pakuwunika kwa polojekiti ndi njira zopangira, kutsimikizira mayankho abwino kwa makasitomala athu.

Maxtech ikukula mwachangu m'misika yapadziko lonse lapansi, ndi kupezeka kwakukulu ku Asia, Europe, ndi Africa. Monga othandizira anu odalirika a cnc Machining, tadzipereka kupereka zabwino ndi ntchito zosayerekezeka, kukwaniritsa zofunikira pamsika wapadziko lonse lapansi.

Kodi cnc Machining Parts ndi chiyani

CNC Machining Part: Zolondola ndi Zosiyanasiyana Pakupanga Zamakono

● Mawu oyamba aCNCMachining Part



CNC (Computer Numerical Control) Machining ndi ukadaulo wofunikira kwambiri pakupanga kwamakono, womwe umapereka kulondola kosaneneka, kuchita bwino, komanso kusinthasintha pakupanga magawo ndi zigawo. Kupanga uku kumathandizira kuwongolera makompyuta kuti azitha kugwiritsa ntchito zida zamakina, ndikusintha zida kukhala zida zopangidwa mwaluso. Makina a CNC amagwiritsidwa ntchito m'mafakitale ambiri, zomwe zikuwonetsedwa ndi mitundu yosiyanasiyana ya ntchito ndi maudindo ofunikira omwe mbalizi zimagwira m'malo osiyanasiyana ochita bwino kwambiri.

● Ntchito Zosiyanasiyana za CNC Machined Parts



Chimodzi mwazizindikiro za makina a CNC ndi kuchuluka kwake kogwiritsa ntchito. Kuyambira zakuthambo ndi zankhondo mpaka zamagetsi ndi zida zamankhwala, zida zamakina za CNC ndizofunikira pamagulu ambiri. M'makina a satana, mwachitsanzo, zida zamakina za CNC zimatsimikizira kulondola komanso kudalirika, kofunikira pakugwirira ntchito mlengalenga. M'malo achitetezo choyezetsa matenda mwachangu, magawo a CNC amathandizira kupanga zida zowunikira zolondola komanso zodalirika, zofunika kwambiri pakuzindikira matenda anthawi yake komanso olondola.

● Kulondola pa Zamagetsi ndi Makompyuta



Makampani opanga zamagetsi amadalira kwambiri magawo opangidwa ndi CNC pamakompyuta apakompyuta ndi makina othandizira a semiconductor. Zigawozi zimapangidwira kulondola kosayerekezeka, kulola kuti miniaturization ndi kukhathamiritsa kwa zipangizo zamagetsi. Malo opangira ma spindle ndi ma shaft ndi zitsanzo zina zomwe zimawunikira uinjiniya wolondola wofunikira pamakina a CNC. Zinthu izi ndizofunikira kwambiri kuti zitsimikizire kuti zikuyenda bwino komanso moyenera pamakina osiyanasiyana.

● Zopanga Zam'galimoto ndi Zamlengalenga



M'mafakitale amagalimoto ndi ndege, zida zamakina za CNC monga matupi a valve, zolumikizira mpira, ndi manja oyimitsa ndizofunikira. Zigawozi ziyenera kupirira mikhalidwe yoipitsitsa komanso kupsinjika kwakukulu, zomwe zimafuna kuti pakhale miyezo yokhazikika yopangira. Makina a CNC amakwaniritsa zofunikira izi kudzera pakuwongolera bwino kukula ndi mawonekedwe, kukulitsa kudalirika ndi magwiridwe antchito agalimoto ndi ndege.

● Kupititsa patsogolo Ntchito Zachipatala ndi Zamakampani



Zipangizo zamankhwala zimapindulanso kwambiri ndi magawo amakina a CNC. Ma tensioners apamwamba kwambiri, ma module blocks, ndi ma box kesi amapangidwa kuti akwaniritse miyezo yolimba yazaumoyo, kuwonetsetsa kuti chithandizo chamankhwala ndi zida zachipatala chikuyenda bwino. M'mafakitale, makina a CNC amatulutsa magawo ofunikira ngati njanji ndi ma switch magiya, zida zowongolera matenthedwe, ndi zomangira, zonse zofunika pakusunga kukhulupirika ndi magwiridwe antchito a makina ndi zomangamanga.

● Kufunika Kosintha Mwamakonda Anu ndi Kujambula



Ubwino umodzi wofunikira wa makina a CNC ndi kuthekera kwake kosintha makonda komanso kutulutsa mwachangu. Kusinthasintha kumeneku kumapangitsa opanga kupanga magawo opangidwa ndi bespoke ogwirizana ndi zofunikira zenizeni komanso kubwereza mwachangu panthawi yachitukuko. Makina opanga makina a CNC amawonetsetsa kuti magawo amakwaniritsa zofunikira zenizeni komanso njira zogwirira ntchito zomwe zimafunikira pakugwiritsa ntchito mwapadera, kaya ndiukadaulo waukadaulo wazachipatala, makina apamwamba kwambiri apamlengalenga, kapena zida zamakono zamagetsi.

● Mawu omaliza



Pomaliza,CNC Machining magawondi mbali yofunika kwambiri yopangira zinthu zamakono, yopereka kulondola kosayerekezeka, kusinthasintha, ndi kudalirika. Kuthekera kwaukadaulo wopanga zida zovuta komanso zolondola m'mafakitale osiyanasiyana kumawunikira kufunikira kwake pakupititsa patsogolo luso komanso kusunga miyezo yabwino kwambiri. Kaya ndi makina ofunikira a satellite, zida zapamwamba zachipatala, kapena zida zamagalimoto zolimba, zida zamakina za CNC zikupitilizabe kuchitapo kanthu poyendetsa patsogolo komanso kupititsa patsogolo magwiridwe antchito amitundu yosiyanasiyana yaukadaulo.

Mafunso okhudza magawo a cnc Machining

Kodi magawo a makina a CNC ndi ati?

Magawo opangira makina a CNC ndi zida zovuta kupanga pogwiritsa ntchito makina a Computer Numerical Control (CNC), ukadaulo womwe umasintha makampani opanga zinthu mwa kupititsa patsogolo kulondola, kuchita bwino, komanso kubwereza popanga. Magawowa ndi ofunikira pamagawo ambiri, kuyambira zakuthambo ndi zamagalimoto mpaka zamagetsi zamankhwala ndi ogula, chilichonse chimafuna kulondola mwanzeru komanso ma geometries ovuta omwe makina a CNC amapereka modalirika.

● The CNC Machining Process



Kuwongolera kwa CNC kumaphatikizapo kuwongolera zida zamakina kudzera pakompyuta, m'malo mwa kulowererapo pamanja ndikukhazikitsa pulogalamu yolondola. Njirayi imayamba ndikupanga mapangidwe a digito pogwiritsa ntchito pulogalamu ya Computer-Aided Design (CAD). Mapangidwe awa amasinthidwa kukhala pulogalamu yowerengeka ndi makina a CNC kudzera pa pulogalamu ya Computer-Aided Manufacturing (CAM). Pulogalamuyi ikangolowetsedwa mu makina a CNC, imayendetsa mosamalitsa mayendedwe, liwiro, ndi malo a zida zomwe zikukhudzidwa, kuwonetsetsa kuti kudula kulikonse, kunyamula, ndi kumaliza kumakwaniritsa zofunikira zenizeni.

Ukadaulowu umathandizira kupanga zida zamakina zolondola kwambiri pogwiritsa ntchito zida zosiyanasiyana monga zitsulo, mapulasitiki, ndi ma composite. Kusinthasintha kwa makina a CNC-kuchokera ku makina ophera, lathes, ndi grinders kupita ku ma routers-amalola kuti pakhale zigawo zokhala ndi mawonekedwe ovuta komanso zomaliza zapadera zomwe zingakhale zovuta kapena zosatheka kupanga pogwiritsa ntchito njira zachikhalidwe.

● Mitundu ya CNC Machining Parts



Pali mitundu ingapo ya CNC Machining mbali, aliyense ogwirizana ntchito yeniyeni ndi zofunika. Gulu limodzi lodziwika bwino ndi magawo amphero, opangidwa ndi makina a CNC mphero omwe amagwiritsa ntchito zodulira zozungulira kuti achotse zinthu pazantchito. Zigawozi nthawi zambiri zimakhala ndi ma geometries, matumba, ndi ma contour ovuta omwe amafunikira m'mafakitale monga zamlengalenga ndi maloboti.

Zigawo zotembenuza ndi gulu lina lofunikira, lopangidwa pogwiritsa ntchito zingwe za CNC zomwe zimazungulira chogwirira ntchito pomwe chida chodulira chokhazikika chimachipanga. Zigawozi nthawi zambiri zimakhala ndi ma shafts, ma bushings, ndi zida zina zama cylindrical, zofunika kwambiri pamakina amagalimoto ndi mafakitale.

Kuphatikiza apo, magawo opangira makina olondola amatha kupangidwa kudzera mukupera kwa CNC, komwe kumaphatikizapo kugwiritsa ntchito mawilo abrasive kuti akwaniritse zolondola kwambiri komanso kumaliza kosalala. Izi ndizofunikira popanga magawo omwe amafunikira kulolerana kolimba komanso kumalizidwa kwapamwamba, monga ma implants azachipatala ndi ma bere olondola kwambiri.

● Ubwino wa CNC Machining Parts



Ubwino waukulu wa magawo a makina a CNC uli mu kulondola kwawo komanso kubwerezabwereza. Chikhalidwe chokhazikika cha makina a CNC chimatsimikizira kuti gawo lililonse lopangidwa limatsatira zomwe zafotokozedwa muzojambula zamakono, kuchepetsa zolakwika zaumunthu ndi kusinthasintha. Kusasinthika kumeneku ndikofunikira pamapulogalamu omwe ngakhale kupatuka pang'ono kungayambitse kulephera kwa gawo kapena kuchepa kwa magwiridwe antchito.

CNC Machining imaperekanso nthawi yayikulu komanso kupulumutsa mtengo. Kutha kuwonetsa mwachangu ndikupanga magawo ambiri osasinthika pang'ono kumachepetsa nthawi zotsogola komanso ndalama zonse zopangira. Kuphatikiza apo, makina a CNC amatha kugwira ntchito mosalekeza, kukulitsa zokolola komanso kuchita bwino, zomwe zimakhala zopindulitsa kwambiri pakuthamanga kwambiri.

Ubwino wina wodziwika ndi kusinthasintha kwa makina a CNC. Tekinolojeyi imatha kukhala ndi zida zambiri komanso mapangidwe ovuta, zomwe zimalola opanga kupanga magawo amitundu yosiyanasiyana. Kusinthasintha kumeneku ndikofunikira m'mafakitale omwe amafuna mayankho makonda ndi magawo omwe ali ndi zinthu zinazake, monga kukana kutentha, mphamvu, kapena biocompatibility.

● Mapulogalamu a CNC Machining Parts



Kugwiritsa ntchito magawo a makina a CNC ndi opanda malire, chifukwa cha luso laukadaulo lothandizira mafakitale ndi zofunikira zosiyanasiyana. M'gawo lazamlengalenga, magawo a CNC ndi ofunikira kuti apange zida zomwe zimalimbana ndi mikhalidwe yoyipa komanso kulolerana mwamphamvu, monga masamba a turbine ndi zinthu zamapangidwe.

M'makampani azachipatala, zida zamakina olondola ndizofunikira kwambiri popanga zida zopangira opaleshoni, ma implants, ndi zida zowunikira. Kulondola kwapamwamba komanso kusinthika kotheka ndi makina a CNC kumawonetsetsa kuti magawowa amakumana ndi zowongolera zokhazikika ndikuchita modalirika pamapulogalamu ovuta.

Makampani opanga magalimoto amapindulanso kwambiri ndi magawo a makina a CNC, omwe amaphatikizapo zigawo za injini, ziwalo zotumizira, ndi matupi odabwitsa. Kulondola kwaukadaulo komanso magwiridwe antchito amalola opanga kupanga zida zapamwamba kwambiri zomwe zimapangitsa kuti magalimoto aziyenda bwino, atetezeke komanso odalirika.

Pomaliza, zida zama makina a CNC zimayimira pachimake pakupanga zamakono, zodziwika ndi kulondola, kuchita bwino, komanso kusinthasintha. Pogwiritsa ntchito ukadaulo wapamwamba wa CNC, mafakitale osiyanasiyana amatha kupanga zida zapamwamba kwambiri zomwe zimakwaniritsa miyezo yawo ndikuthandizira kupititsa patsogolo ukadaulo ndi luso.

Kodi zigawo zitatu zazikulu za makina a CNC ndi ziti?

Kumvetsetsa Zigawo Zitatu Zofunikira za Makina a CNC

Makina a CNC asintha kupanga popangitsa kuti apange zida zapamwamba kwambiri, zolondola popanda kulowererapo kwa anthu. Kuti mumvetse bwino luso la makina a CNC, ndikofunikira kumvetsetsa zigawo zitatu zazikulu zomwe zimapanga machitidwe apamwambawa: dongosolo lolamulira, makina a makina, ndi machitidwe oyankha. Zigawozi zimagwirira ntchito limodzi mosasunthika kuti zitsimikizire kupangidwa kolondola komanso koyenera kwa magawo ovuta, kupereka zabwino zambiri pamakina amanja.

● Control System



○ Nerve Center ya CNC Machining



Dongosolo lowongolera ndi mtima ndi mzimu wa makina a CNC. Imatanthauzira kachidindo kapulogalamu, kotchedwa G-code ndi M-code, kuti igwire ntchito zomwe mukufuna. Dongosololi lili ndi zigawo zingapo zofunika kwambiri:

1. Control Panel : Gulu lolamulira limagwira ntchito ngati mawonekedwe ogwiritsira ntchito, kulola ogwira ntchito kuti alowetse malamulo, kusintha magawo, ndi kuyang'anira ndondomeko ya makina. Ili ndi maulamuliro osiyanasiyana ndi zowonetsera zomwe zimathandizira kuyanjana kwenikweni ndi makina a CNC.

2. Chida Cholowetsa : Chipangizochi chikhoza kukhala chowerengera matepi, chowerengera maginito tape, kapena RS-232-C yolumikizana ndi mawonekedwe, pakati pa ena. Chipangizo cholowetsamo chimadyetsa makina owongolera ndi malangizo okonzedweratu ofunikira kuti apange gawo linalake.

3. Machine Control Unit (MCU) : MCU kwenikweni ndi ubongo wa makina a CNC. Imatanthauzira zambiri kuchokera ku chipangizo cholowetsamo ndi gulu lowongolera, ndikuzisintha kukhala malamulo olondola omwe amawongolera kayendedwe ka makina ndi ntchito zake. MCU imagwirizanitsa ntchito zama motors, mapampu, solenoids, ndi zida zina zamakina kuti zitsimikizire kuti zikuyenda bwino komanso zolondola.

● Makina a Makina



○ The Physical Manipulators of CNC Machining



Makina amakina ndi omwe amayang'anira kuwongolera kwenikweni kwakuthupi ndi mawonekedwe a workpiece. Dongosololi lili ndi zigawo zingapo zofunika zomwe zimagwira ntchito limodzi kuti zikwaniritse zomwe mukufuna kuchita:

1. Dongosolo Loyendetsa : Pogwiritsa ntchito zitsulo zotsogola ndi ma motors, makina oyendetsa galimoto amasuntha chogwirira ntchito chokhudzana ndi chida cha makina. Kuyenda kolamuliridwa kumeneku ndikofunikira kwambiri kuti pakhale kulondola komanso kulondola kwa makina opanga makina.

2. Machine Tool and Tool Turret : Chida cha makina, monga lathe, mphero, kapena rauta, chimachotsa zinthu kuchokera ku workpiece pamene zikuyenda. Chida cha turret kapena chosinthira chida chodziwikiratu chimakulitsa kusinthasintha kwa makinawo powalola kuti azitha kusintha pakati pa zida zosiyanasiyana, potero amachita ntchito zosiyanasiyana popanda kulowererapo pamanja.

3. Zigawo Zothandizira : Zigawo monga mutu, chuck, spindle, ndi tailstock zimapereka chithandizo chofunikira ndi kukhazikika kwa workpiece panthawi yokonza. Bedi lamakina limapereka kukhulupirika kwadongosolo pakukhazikitsa konse, kuwonetsetsa kuti ntchito zonse zikuyenda bwino komanso molondola.

4. Tanki Yoziziritsa : Machining amapanga kutentha kwakukulu, komwe kungathe kuwononga chida cha makina ndi workpiece. Tanki yozizirira imasunga ndikupereka zoziziritsa kuziziritsa kutentha, motero zimakulitsa magwiridwe antchito ndi moyo wautali wa makinawo.

● Feedback System



○ The Precision Enhancer ya CNC Machining



Dongosolo la mayankho ndi ngwazi yosasimbidwa yomwe imatsimikizira kuti makina a CNC akugwirabe ntchito molondola komanso molondola. Dongosololi lili ndi ma transducers ndi masensa omwe amawunika nthawi zonse malo ndi liwiro la chida chodulira:

1. Transducers ndi Sensor : Zigawozi zimapereka deta yeniyeni yeniyeni pa malo a chida ndi liwiro logwirizana ndi workpiece. Izi ndizofunikira pakuwongolera zolakwika ndikusunga kulondola kwakukulu komwe kumafunidwa ndi njira zamakono zamakina.

2. Kuwongolera Zolakwa : Njira yobwezera imapanga kufananitsa kosalekeza pakati pa zotsatira zomwe zimafunidwa (monga momwe zimapangidwira mu MCU) ndi miyeso yeniyeni. Kusagwirizana kulikonse kumakonzedwa nthawi yomweyo posintha kayendedwe ka makina ndi ntchito zake, potero kuchepetsa zolakwika ndikuwonetsetsa kutulutsa kwapamwamba.

Pomaliza, kumvetsetsa zigawo zitatu zazikuluzikulu - dongosolo lowongolera, makina amakina, ndi kachitidwe ka mayankho - zimapereka chidziwitso chofunikira momwe makina a CNC amakwaniritsira milingo yolondola kwambiri, yogwira ntchito bwino komanso yobwerezabwereza. Podziwa bwino zinthu izi, ogwira ntchito ndi othandizira ma cnc machining amatha kukhathamiritsa njira zawo, ndikuwonetsetsa kuti akupanga magawo apamwamba kwambiri omwe amakwaniritsa zofunikira zamafakitale osiyanasiyana.

Ndi mbali ziti zomwe muyenera kupanga makina a CNC?

Kupanga makina a CNC kumaphatikizapo kusonkhanitsa zigawo zingapo zofunika kwambiri, zomwe zimathandiza kuti dongosololi likhale lolondola, lodalirika, komanso logwira ntchito. Kumvetsetsa zigawozi ndi maudindo awo ndikofunikira kwa aliyense amene akufuna kupanga makina apamwamba kwambiri a CNC.

Zida Zofunikira za Makina a CNC



● Frame


Maziko a makina aliwonse a CNC ndi chimango chake. Chigawochi chiyenera kukhala chokhazikika komanso chokhazikika, chifukwa chimapereka chithandizo chadongosolo lonse. Chimango cholimba chimachepetsa kusinthasintha, komwe kumakhala kofunikira pakuwonetsetsa kuti makina amapangidwa molondola. Kusuntha kulikonse kapena kugwedezeka mkati mwa chimango kungayambitse zolakwika, choncho kugwiritsa ntchito zipangizo zapamwamba, zolimba za chimango ndizofunikira.

● Tabulo


Gome, lomwe nthawi zina limatchedwa spoilboard kapena zinyalala, limagwira ntchitoyo m'malo mwake. Gome losinthika lokhala ndi vacuum pull-down kapena ma T-slots ophatikizika amakupatsirani kusinthasintha pakumangirira zida zosiyanasiyana. Kupanga aluminium extrusion ndi chisankho chodziwika bwino chifukwa cha kuuma kwake komanso kulemera kwake. Kuti muzitha kusinthasintha, tebulo la T-slot lokhala ndi mipata pa nkhwangwa ziwiri litha kugwiritsidwa ntchito, kupereka malo angapo oyikapo zogwirira ntchito.

● Nsonga


Spindle ndiye mtima wa makina a CNC, akuyendetsa chida chodulira. Nthawi zambiri imaphatikizidwa ndi shaft yamoto ndipo imadalira ma bere a mota. Ubwino wa ma bearingswa ndi wofunikira, chifukwa ma bere otayirira kapena otha amatha kusokoneza kulondola kwadongosolo komanso moyo wautali. Spindle yosamalidwa bwino imaonetsetsa kuti ikugwira ntchito bwino, imachepetsa phokoso ndi kugwedezeka, zomwe ndizofunikira kwambiri pakukonza zida zolondola.

● Njira (Njira Zotsetsereka)


Njira kapena masilaidi ndi nyimbo zoyenda zomwe zimalola X, Y, ndi Z nkhwangwa kuyenda. Zigawozi ndizofunikira kwambiri pakulondola kwa makina a CNC, chifukwa zimatsogolera kusuntha kwa spindle ndi workpiece. Ndodo zosapanga dzimbiri zosapanga dzimbiri zimagwiritsidwa ntchito nthawi zambiri, zokhala ndi tchire kapena makolala ozungulira mpira. Kukhazikitsa kokwera mtengo kutha kugwiritsa ntchito nyimbo za V-form zokhala ndi mipikisano yopindika, yomata kuti ikhale yolondola komanso yokhazikika.

● Axis Drive


Ma axis drives amasintha kusuntha kwa ma stepper motors kukhala mzere wozungulira, wofunikira kuti makina a CNC agwire ntchito. Makina otsika mtengo nthawi zambiri amagwiritsa ntchito malamba okhala ndi mano kapena nthawi, omwe amakhala olimba modabwitsa akakhala aukhondo. Makina apamwamba amatha kugwiritsa ntchito zomangira zozungulira mpira, zomwe zimathandizira kuyenda bwino komanso kuchepa kwamphamvu. Komabe, machitidwewa amafunikira kusamalidwa bwino kuti apewe kuipitsidwa ndi kuvala.

● Wolamulira wa CNC


Woyang'anira CNC ndiye ubongo wamakina, kuchita malangizo a G-code omwe amawongolera kayendedwe ka makina. Wowongolera uyu amagwirizanitsa ma stepper motors ndi ma spindle motor, kuwonetsetsa kuti zochitika zenizeni komanso zobwerezabwereza. Nthawi zambiri imakhala pakompyuta yokhala ndi bolodi imodzi, yokhala ndi mapurosesa, kukumbukira, ndi njira zophatikizira zodzitetezera. Woyang'anira wodalirika wa CNC amawonetsetsa kuti makinawo amagwira ntchito bwino komanso olondola, ndikofunikira kuti apange makina apamwamba kwambiri.

Zolinga Zowonjezera ndi Zowonjezera



● CNC Router Bits


Zidutswa za rauta ndizofunikira pa makina aliwonse a CNC. Izi zikuphatikizapo zobowola ndi zocheka zosiyanasiyana, monga mphero zakumaso, mphero zomaliza, ndi mphero zomaliza mpira. Mtundu uliwonse wa biti umapangidwira ntchito zapadera zamakina, zomwe zimathandizira kuti makinawo azisinthasintha komanso kulondola.

● Collet ndi Chosungira Chida


Collet ndi njira yosavuta koma yogwira mtima yolumikizira yomwe imagwira chida chodulira. Zikaphatikizidwa ndi collet chuck, zimatsimikizira kuti chidacho chimakhalabe chokhazikika pakamagwira ntchito. Pamakhazikitsidwe apamwamba kwambiri, chosinthira chida chodziwikiratu chingagwiritsidwe ntchito, kulola makinawo kusintha zida popanda kulowererapo pamanja.

● Masamba Oyamwa Vuto


Zipangizo zomangira vacuum kapena zoyamwa ndizofunika kwambiri poteteza zida zogwirira ntchito mwachangu komanso molondola. Ndiwothandiza makamaka pamayendetsedwe opanga, zomwe zimathandizira kuyikanso mwachangu kwa zida zatsopano popanda kufunikira kwa zida zowonjezera.

Mapeto


Kupanga makina a CNC kumaphatikizapo kusankha mosamala zigawo, chilichonse chimagwira ntchito yofunika kwambiri pamachitidwe adongosolo. Kuchokera pa chimango cholimba ndi tebulo losinthika kupita ku nsonga yeniyeni ndi njira zodalirika, mbali iliyonse iyenera kusankhidwa ndi kusamalidwa bwino. Kumvetsetsa zinthu izi kumatsimikizira kupangidwa kwa makina a CNC omwe amatha kupanga makina apamwamba kwambiri, kukwaniritsa zofuna za onse okonda masewera komanso akatswiri.

Kodi mbali 7 zazikulu za makina a CNC ndi ziti?

Ndithudi! Pano pali kope 500-mawu pa mutu wa "Kodi 7 mbali zazikulu za makina CNC?" olembedwa ndi kamvekedwe kaukadaulo, ndi mawu ophatikizidwa a "CNC machining parts supplier".

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Kumvetsetsa Magawo 7 Akuluakulu a Makina a CNC

Pakupanga kwamakono, makina a CNC (Computer Numerical Control) amagwira ntchito yofunika kwambiri. Makina ovuta kwambiriwa, omwe amayang'aniridwa ndi mapulogalamu apamwamba kwambiri, amathandiza kuti akwaniritse ntchito zopanga zenizeni komanso zobwerezabwereza. Kuti timvetse bwino ndi luso la makina CNC, munthu ayenera choyamba kumvetsa zigawo zikuluzikulu zisanu ndi ziwiri.

1. Bedi

Pamaziko a makina aliwonse a CNC pali bedi. Kapangidwe kolimba kameneka kamathandizira makina onse, kuwonetsetsa kukhazikika komanso kulondola panthawi yogwira ntchito. Amapangidwa kuchokera kuchitsulo chapamwamba kwambiri kapena chinthu cholimba chofananira kuti achepetse kugwedezeka, komwe kungasokoneze kulondola kwa makina. Mapangidwe a bedi amaphatikizapo njira zosiyanasiyana ndi malo okwera pazigawo zina, zomwe zimapangitsa kukhala maziko a zomangamanga za makina.

2. Mutu wa Mutu

Kuphatikiza pakupanga makina, mutuwo umakhala ndi injini yayikulu yoyendetsa ndi spindle. Spindle ndiyofunikira chifukwa imagwira ndikuzungulira chida chodulira kapena chogwirira ntchito. Kusinthasintha kumeneku ndikofunikira pamitundu yosiyanasiyana yantchito, kuphatikiza mphero, kutembenuza, ndi kubowola. Kukhazikika kwamutu kwamutu ndikumanga kolimba kumalola kugwira ntchito mwachangu popanda kusokoneza kulondola, kuwonetsa kufunikira kopeza zida zapamwamba kuchokera kwa othandizira odalirika a CNC machining.

3. The Tailstock

Zofunikira makamaka pamakina amtundu wa CNC, tailstock imapereka chithandizo chowonjezera pazowonjezera zazitali. Imayikidwa moyang'anizana ndi mutu, imawonetsetsa kuti chogwirira ntchito chimakhala chokhazikika panthawi yopangira makina. Chigawochi chikhoza kusinthidwa pamodzi ndi bedi ndipo chimakhala ndi quill yomwe imapititsa patsogolo malo othandizira kuti ikhale yogwirira ntchito, potero imasunga kusinthasintha ndi kukhazikika.

4. Ngolo

Ngoloyi ndi nsanja yosunthika yomwe imayenda motalika motsatira bedi la makina, kunyamula zida zodulira. Chigawochi ndi chofunikira kwambiri pakuyika bwino ndikuyenda kwa zida panthawi yopanga makina. Chokhala ndi masiladi odutsa, chonyamuliracho chimathandiza chidacho kuyenda mu nkhwangwa zopingasa komanso zoyima, zomwe zimapangitsa kuti pakhale mabala ovuta komanso olondola. Kulondola kwamayendedwe agalimoto ndikofunikira kuti makina a CNC akhale olondola kwambiri, ndikutsimikizira kufunikira kwa magawo apamwamba kwambiri kuchokera kwa othandizira odalirika a CNC.

5. The Computer Controller

Nthawi zambiri amatchedwa "ubongo" wa makina a CNC, woyang'anira makompyuta amatanthauzira mafayilo opangira (nthawi zambiri mu G-code) ndikuwamasulira kuti azisuntha zamakina. Mawonekedwe apamwamba kwambiri a mapulogalamuwa amalola ogwiritsa ntchito kuyika malamulo olondola, kuwonetsetsa kuti makinawo amatsatira mosamalitsa kapangidwe kake. Kuchita bwino kwa wowongolera kumakhudza magwiridwe antchito a makinawo, ndikupangitsa kuti ikhale imodzi mwazinthu zofunika kwambiri pamakina amakono a CNC.

6. The Coolant Supply chubu

Ntchito za Machining zimapanga kutentha kwakukulu, komwe kungakhudze chida chodulira komanso chogwirira ntchito. Chubu choperekera zoziziritsa kukhosi chimapereka madzi ozizirira pang'onopang'ono kumalo odulirako, kuchotsa kutentha ndi kuchepetsa kukangana. Izi sizimangowonjezera moyo wa zida zodulira komanso zimalepheretsa kusinthika kwamafuta a workpiece. Kasamalidwe koyenera ka zoziziritsa kukhosi ndi kofunikira kuti musunge kukhulupirika kwa makina opanga makina.

7. Chip Management System

Pamakina, tchipisi kapena kumeta zinthu zimapangidwa, zomwe zimatha kulepheretsa malo odulira ndikulepheretsa kugwira ntchito. Dongosolo loyang'anira chip limasonkhanitsa bwino ndikuchotsa zinthu zowonongekazi, kuonetsetsa kuti malo ogwirira ntchito amakhalabe oyera komanso osasokoneza. Dongosololi ndi lofunikira kuti makina a CNC azigwira bwino ntchito ndikupewa kuwonongeka kwa zigawo zake. Wodalirika wa CNC machining parts nthawi zambiri amapereka mayankho ophatikizika a kasamalidwe ka chip kuti apititse patsogolo magwiridwe antchito.

Pomaliza, kuyanjana kwa zigawo zazikulu zisanu ndi ziwirizi kumatsimikizira kugwira ntchito kwamphamvu komanso kolondola kwa makina a CNC. Chigawo chilichonse, kuyambira pabedi kupita ku kasamalidwe ka chip, chimagwira ntchito yofunika kwambiri popereka miyezo yapamwamba yolondola komanso yogwira ntchito yomwe ikuyembekezeka pakupanga kwamakono. Kugwirizana ndi wodziwika bwino wa CNC machining parts kumawonetsetsa kuti zigawozi ndi zapamwamba kwambiri, potero zimakulitsa magwiridwe antchito komanso moyo wautali wa makina a CNC.

Kodi CNC imatanthauza chiyani pamakina?

CNC, kapena Computerized Numerical Control, ikuyimira kusintha kwakukulu pamakina, kusintha momwe njira zopangira zimapangidwira. Pakatikati pake, CNC imatanthauza kuti zida zamakina zimayendetsedwa ndi kompyuta m'malo moyendetsedwa ndi anthu. Kusintha kumeneku kuchoka paulamuliro wamanja kupita ku makina apakompyuta kwabweretsa nyengo yatsopano yolondola, yogwira mtima, ndi kusinthasintha pamachitidwe opangira makina.

● Mbiri Yakale ndi Chitukuko



Lingaliro la makina a CNC linayamba kuonekera m’zaka za m’ma 1940 ndi 1950 pamene panabwera makina a NC (Numerical Control), omwe ankagwiritsa ntchito tepi ya mapepala kapena nkhonya makadi kuwongolera kayendedwe ka makina. Sizinafike mpaka m'ma 1960, ndi kuphatikiza kwa makompyuta, pomwe mawu akuti CNC adadziwika kwambiri. Kupanga G-code, chilankhulo chopangira makina a CNC, kunathandizira kuwongolera bwino kayendedwe ka zida zamakina, ndikuyika maziko a makina apamwamba omwe tikuwona lero.

● Main CNC Machining Njira



Ukadaulo wa CNC umaphatikizapo njira zingapo zamakina, zomwe zimayang'ana kwambiri kupanga tchipisi kudzera mu njira zochotsera. Njira zazikuluzikulu ndizo:

○ Kugaya



Mu mphero, nsonga yozungulira imachotsa zinthu kuchokera ku chogwirira ntchito kuti apange mawonekedwe omwe akufuna. Njirayi ndi yosinthika kwambiri ndipo imatha kuchitidwa pazinthu zosiyanasiyana, kuphatikiza zitsulo, kompositi, ndi mapulasitiki.

○ Kutembenuka



○ Kutembenuka

Zimaphatikizapo kusinthasintha chogwirira ntchito pamene chopota chokhazikika chimachotsa zinthu. Njirayi ndiyothandiza kwambiri popanga ma cylindrical parts ndipo imagwiritsidwa ntchito kwambiri popanga zinthu monga ma shafts ndi fasteners.

○ Kubowola



○ Kubowola

ndi njira yowongoka pomwe dzenje limabowoleredwa mu workpiece. Ntchitoyi ndiyofunikira popanga magawo omwe amafunikira mabowo enieni kuti asonkhanitse kapena kukonza makina.

○ Kupera



○ Kupera

amagwiritsa ntchito gudumu lozungulira kuti achotse zinthu zowala. Izi ndizofunikira kuti mukwaniritse zomaliza zabwino komanso kulolerana kolondola kwambiri.

○ Kucheka



○ Kucheka

amagwiritsa ntchito mpeni kudula zinthu kukhala zigawo. Nthawi zambiri amagwiritsidwa ntchito m'magawo oyambilira a makina kuti agawanitse zida zazikuluzikulu m'masaizi otheka kuti apitilize kukonza.

● Ntchito Zomaliza Zapamwamba



Kuphatikiza pa njira zazikulu zochotsera, makina a CNC amagwiritsidwanso ntchito pomaliza ntchito zosiyanasiyana. Mwachitsanzo:

○ Kulemba



○ Kulemba

amaphatikiza zinthu zakupera ndi macheka, kuchotsa kuwala kwa zinthu ku m'mbali zosalala ndi kupukuta mbali.

○ Kupukuta ndi Kutsuka



Njirazi zimagwiritsa ntchito njira zonyezimira kuti zipange malo osalala kapena owala, kupititsa patsogolo kukongola ndi magwiridwe antchito a magawo opangidwa ndi makina.

● Mitundu ya Makina a CNC



Kusiyanasiyana kwa makina a CNC ndiakulu, kumapereka zosowa zosiyanasiyana zamakina. Makina omwe amagwiritsidwa ntchito kwambiri ndi awa:

3-, 4-, ndi 5-axis

○ Kugaya

Makina

Makinawa amapereka milingo yosiyanasiyana yazovuta komanso kuyenda, zomwe zimapangitsa kuti pakhale magawo ovuta kwambiri okhala ndi miyeso yolondola.

○ Kutembenuka

Makina

○ Kutembenuka

makina amapangidwa makamaka kuti azizungulira workpiece, okhala ndi mbali zosiyanasiyana za cylindrical.

○ Makina Ochita Zambiri



Kuphatikiza luso la mphero ndi kutembenuza, makina ochita zinthu zambiri monga ma mphero ndi ma mphero amapereka kusinthasintha komanso kuchita bwino pamakina ovuta.

● Automation mu CNC Machining



Makina opanga makina a CNC asinthanso kwambiri makampani. Automation ikufuna kuchepetsa kulowererapo kwa anthu pophatikiza zinthu monga:

○ Makina Opanga Opanga



Kukonzekera kopanga zokha ndi kasamalidwe kazinthu kumawonetsetsa kulumikizana kosasunthika pakati pa makina, makina a data, ndi ogwiritsa ntchito anthu. Kuphatikizika uku kumakulitsa luso komanso kulondola pakupanga.

○ Mayendedwe Athupi ndi Ntchito



Makinawa amafikira pakusintha kwa magawo, kuphatikiza kusamutsa ma pallets, kutsitsa / kutsitsa, ndikusintha zida. Maloboti ndi makina odzipangira okha amagwira ntchito yofunika kwambiri pakusunga miyezo yokhazikika komanso yapamwamba kwambiri.

● Mawu omaliza



CNC mumakina ikuwonetsa kusinthika kwa njira zopangira zachikhalidwe kukhala machitidwe abwino kwambiri, olondola, komanso odzichitira okha. Pogwiritsa ntchito kuwongolera makompyuta, ukadaulo wa CNC watsegula njira yopititsira patsogolo luso lopanga makina, zomwe zimathandizira kupanga magawo ovuta komanso olekerera kwambiri mosayerekezeka. Kusinthaku kukupitilizabe kupititsa patsogolo luso lazopangapanga, ndikulonjeza kuchita bwino komanso zotheka m'tsogolomu.

Kodi makina a CNC akuphatikizapo chiyani?

Makina a CNC amaphatikiza njira ndi matekinoloje osiyanasiyana omwe ali ofunikira pakupanga kwamakono. Pachimake, makina a CNC (Computer Numerical Control) amaphatikizapo kugwiritsa ntchito mapulogalamu apakompyuta omwe adakonzedweratu kuti aziyendetsa kayendetsedwe kake ndi kayendetsedwe ka mafakitale ndi makina. Makinawa amalola kupangidwa kolondola komanso koyenera kwa magawo ndi zigawo zovuta, zomwe ndizofunikira kwa mafakitale omwe amafuna kulondola komanso kubwerezabwereza.

● Zigawo Zazikulu za CNC Machining



○ Mapulogalamu a CNC ndi Mapulogalamu



Chapakati pa makina a CNC ndi pulogalamu yomwe imayendetsa ndikuwongolera kayendedwe ka makina. Pulogalamuyi, yomwe nthawi zambiri imatchedwa G-code, imayang'anira mbali zosiyanasiyana zamakina, monga liwiro, kuchuluka kwa chakudya, komanso kulumikizana kwa zida zamakina. Ulendo umayamba ndi zojambula za 2D kapena 3D CAD (Computer-Aided Design) zomwe zimamasuliridwa kukhala ma code owerengeka ndi makina. Khodi iyi imasungidwa m'makumbukidwe apakompyuta ndipo imatha kusinthidwa ndi opanga mapulogalamu kuti akonzenso njira yopangira. Mlingo wa automation womwe umayambitsidwa ndi kachidindo kameneka umachepetsa kwambiri kufunikira kwa kulowererapo kwa anthu, kuwonetsetsa kuti ntchito zikuchitidwa molondola komanso mosasinthasintha.

○ Mitundu Yamakina a CNC



Mitundu ingapo ya makina a CNC amagwiritsidwa ntchito, iliyonse imagwira ntchito zinazake popanga. Makina a CNC, mwachitsanzo, ali ndi zida zogwirira ntchito zosiyanasiyana monga kubowola, kudula, ndi kukonza kudzera m'mawu osavuta omwe amatsogolera kusuntha kwa nkhwangwa zingapo. Lathes ndi mtundu wina wamba, wopangidwa kuti azidula zinthu mozungulira kuti apange mawonekedwe ndi mawonekedwe ovuta. Kuonjezera apo, odula plasma ndi makina otulutsa magetsi (EDMs) amapereka mphamvu zapadera zodula zitsulo ndi zipangizo zina zoyendetsera bwino kwambiri.

○ Advanced Cutting Technologies



Makina a CNC amaphatikizanso matekinoloje apamwamba odula ngati odulira ndege zamadzi. Makinawa amagwiritsa ntchito mitsinje yamadzi yothamanga kwambiri, yomwe nthawi zina imasakanizidwa ndi zinthu zowononga, kuti adutse zinthu zolimba monga granite ndi zitsulo. Njirayi ndiyothandiza makamaka pamagwiritsidwe omwe amafunikira mabala achindunji popanda kupotoza kwamafuta komwe kumalumikizidwa ndi njira zachikhalidwe zodulira zitsulo. Kusinthasintha kotereku kumapangitsa makina a CNC kukhala ofunikira kwambiri pamagawo kuyambira zakuthambo kupita ku magalimoto, komwe kulondola komanso kukhulupirika kwazinthu ndizofunikira kwambiri.

● Zida Zopangira Zolondola



○ Kupanga Zigawo Zolondola Kwambiri



Chimodzi mwazinthu zofunika kwambiri pakukonza makina a CNC ndikupanga magawo olondola a makina. Zigawozi ndizofunikira m'mafakitale omwe kulolerana kwenikweni ndi ntchito zopanda pake sizingakambirane. Kaya ikupanga zida zamlengalenga, zida zamagalimoto, kapena zida zamankhwala zovuta, makina a CNC amawonetsetsa kuti gawo lililonse likukwaniritsa miyezo yokhwima yofunikira. Kuthekera kopanga zida zolondola kwambiri zotere kumachokera ku kuwongolera mosamala makina omwe machitidwe a CNC amapereka.

● Zochita ndi Mwachangu



○ Open and Closed-Loop Systems



Makina opanga makina a CNC nthawi zambiri amagwira ntchito kudzera paziwongolero zotseguka kapena zotsekera. M'machitidwe otseguka, ma siginecha amasuntha mosadukizadukiza kuchokera kwa wowongolera wa CNC kupita ku mota, oyenera ntchito zomwe zimafuna mphamvu zochepa komanso liwiro. Mosiyana ndi zimenezi, machitidwe otsekedwa otsekedwa amapereka ndemanga kwa wolamulira, zomwe zimathandiza kukonza zolakwika ndikuwonetsetsa kulondola kwapamwamba ndi khalidwe. Kuyankha uku ndikofunikira pakugwiritsa ntchito mafakitale pomwe kusasinthika ndi kudalirika kwa magawo amakina sikungasokonezedwe.

○ Kuphatikiza ndi Robotic Systems



Makina amakono a CNC machining nthawi zambiri amaphatikiza makina a robotic kuti apititse patsogolo ntchito yopanga. Malobotiwa amatha kusamutsa magawo pakati pa makina osiyanasiyana, kulola kuyenda kosasunthika komwe kumachepetsa nthawi yopumira ndikukulitsa zokolola. Mwa kuphatikizira ntchito zosiyanasiyana m’selo imodzi yokha yodzichitira yokha, opanga amatha kupanga ziŵalo zocholoŵana bwino kwambiri ndi pamtengo wotsika.

● Mawu omaliza



Makina a CNC akuyimira patsogolo kwambiri paukadaulo wopanga, wopatsa kulondola kosayerekezeka, kusinthasintha, komanso kuchita bwino. Kuchokera pazigawo zamakina odabwitsa mpaka zida zamphamvu zamafakitale, luso la makina a CNC ndilambiri komanso osiyanasiyana. Pogwiritsa ntchito mapulogalamu apamwamba, mitundu yosiyanasiyana yamakina, ndi makina owongolera otsogola, mafakitale amatha kukwaniritsa miyezo yapamwamba komanso magwiridwe antchito ofunikira pamsika wamakono wampikisano.

Mfundo zitatu za CNC ndi ziti?

Ukadaulo wa Computer Numerical Control (CNC) wasintha kwambiri ntchito yopanga zinthu poyambitsa kulondola kwambiri, zodziwikiratu, komanso kuchita bwino pakupanga zinthu zovuta. Kumvetsetsa mfundo zomwe zimathandizira ukadaulo wa CNC ndikofunikira kuti mugwiritse ntchito bwino mapindu ake. Pali mfundo zitatu zazikuluzikulu zomwe zimapanga maziko a CNC: automation, kulondola, ndi kusinthika.

Zochita zokha



Zochita zokha

ndiye mwala wapangodya waukadaulo wa CNC. Amalola makina kuti azichita zinthu zomwe zidakonzedweratu popanda kulowererapo kwa anthu, potero amachepetsa chiopsezo cha zolakwika za anthu ndikukulitsa zokolola. Muzopanga zachikhalidwe, ogwira ntchito za anthu anali ndi udindo wa zida zowongolera pamanja, zomwe sizinangowononga nthawi komanso zimakhala zosagwirizana. Ukadaulo wa CNC umagwiritsa ntchito izi pogwiritsa ntchito mapulogalamu omwe amamasulira mapangidwe a digito kukhala malamulo amakina. Makinawa amawonetsetsa kuti magawo amapangidwa mosasintha komanso molondola kwambiri, kuwongolera zonse komanso liwiro la kupanga.

● Kamutu: Kuchepetsa Zolakwa za Anthu



Chimodzi mwazabwino zodzipangira zokha mu CNC ndikuchepetsa zolakwika zamunthu.

Kulondola

makina opanga zigawo amafuna mlingo wolondola womwe nthawi zambiri sungathe kukwaniritsa ndi njira zamanja. Makina a CNC odzichitira okha amatsatira malangizo enieni osasinthika, kuwonetsetsa kuti gawo lililonse limapangidwa mosagwirizana kwambiri. Kusasinthika kumeneku ndikofunikira makamaka m'mafakitale omwe ngakhale zopatuka zazing'ono zimatha kuyambitsa mavuto akulu.

Kulondola



Kulondola

ndi mfundo ina yofunikira yaukadaulo wa CNC. Kutha kupanga magawo olondola komanso ovuta kwambiri ndizomwe zimasiyanitsa CNC ndi njira zina zopangira.

Kulondola

makina opangira zida ndizofunikira kwambiri m'mafakitale monga zakuthambo, zida zamankhwala, ndi mainjiniya amagalimoto, pomwe zofunikira zenizeni ndizofunikira kuti zigwire bwino ntchito komanso chitetezo. Makina a CNC amakwaniritsa mulingo uwu molondola kudzera mu machitidwe apamwamba owongolera ndi zida zapamwamba kwambiri.

● Kamutu: Kulekerera ndi Kubwerezabwereza



Makina a CNC adapangidwa kuti azigwira ntchito molimbika kwambiri, nthawi zambiri amayezedwa mu ma microns. Kuthekera kumeneku ndikofunikira pakupanga magawo omwe amagwirizana bwino ndikugwira ntchito momwe amafunira. Kuphatikiza apo, ukadaulo wa CNC umapambana pakubwereza - kuthekera kopanga magawo angapo ofanana nthawi zonse. Kubwerezabwerezaku kumatsimikizira kuti gawo lililonse limakwaniritsa zofunikira, kuchepetsa zinyalala komanso kukulitsa luso.

Kusinthasintha



Mfundo yachitatu yaukadaulo wa CNC ndikusinthika. Makina amakono a CNC ndi osinthika modabwitsa komanso amatha kugwira ntchito zosiyanasiyana komanso ma geometries ovuta. Kusinthasintha kumeneku kumathandizira opanga kusinthana mwachangu pakati pa ntchito zosiyanasiyana ndikupanga magawo osiyanasiyana popanda kukonzanso kapena kutsika.

● Kamutu: Rapid Prototyping ndi Kusintha Mwamakonda Anu



Kusinthasintha kwaukadaulo wa CNC ndikopindulitsa kwambiri pakujambula mwachangu komanso makonda. Opanga amatha kupanga mwachangu ma prototypes kuti ayese ndikutsimikizira mapangidwe asanapange kupanga kwathunthu. Kuphatikiza apo, makina a CNC amatha kukonzedwanso mosavuta kuti apange magawo ogwirizana ndi zofunikira zenizeni. Kusinthasintha kumeneku ndi kofunikira kwambiri pamsika wamakono wamakono, kumene kukhoza kuyankha mofulumira ku zofuna zosintha ndizopambana.

Pomaliza, mfundo zitatu za CNC - zokha, zolondola, komanso zosinthika - ndizomwe zimapangitsa ukadaulo uwu kukhala wosinthika kwambiri pantchito yopanga.

Zochita zokha

kumachepetsa zolakwa za anthu ndikuwonjezera zokolola, kulondola kumatsimikizira kupanga magawo apamwamba kwambiri, ndipo kusinthasintha kumapereka kusinthasintha komwe kumafunikira pakujambula mwachangu ndikusintha mwamakonda. Pogwiritsa ntchito mfundozi, opanga amatha kuchita bwino kwambiri, osasinthasintha, komanso atsogoleredwe popanga zida za makina olondola.

Ndi magawo ati omwe amapanga makina a CNC?

Makina a CNC (Computer Numerical Control) ndi gawo lofunikira pakupanga kwamakono, kumapereka kulondola kosayerekezeka komanso kuchita bwino. Kumvetsetsa zigawo zake kudzathandiza ogwira ntchito ndi okonda kukulitsa luso lake. Tiyeni tifufuze zinthu zoyambirira ndi zachiwiri zomwe zimapanga makina a CNC.

● Zigawo Zoyambirira za Makina a CNC



○ Bedi


Bedi limakhala ngati maziko a makina onse a CNC. Kawirikawiri amapangidwa ndi chitsulo chosungunula chifukwa cha mphamvu zake ndi kulimba kwake, bedi limathandizira zigawo zina zonse ndikusunga kukhazikika kwa makinawo, kuonetsetsa kuti makina opangidwa ndi olondola.

○ Lowetsani Chipangizo


Chipangizo cholowetsa chimayambitsa malangizo a makina ku CNC system. Mitundu yodziwika bwino imaphatikizapo owerenga nkhonya, owerenga tepi yamagetsi, ndi makompyuta olumikizidwa kudzera pa RS-232-C. Chigawochi chimamasulira malamulo a ogwiritsa ntchito kukhala malangizo ogwiritsira ntchito makina.

○ Machine Control Unit (MCU)


Nthawi zambiri amatchedwa ubongo wa CNC dongosolo, ndi

○ Machine Control Unit (MCU)

imasankha malangizo a pulogalamu ndikuwongolera ntchito zoyambira. Imawongolera zinthu zofunika monga kuthamanga kwa spindle, kusintha kwa zida, kuchuluka kwa chakudya, komanso kuyambitsa ndi kuyimitsa ntchito. MCU imawonetsetsa kuti ntchito iliyonse ikuchitidwa molondola.

○ Control Panel


Gulu lowongolera limakhala ngati malo olumikizirana pamakina. Imalola ogwiritsa ntchito kulowetsa malamulo, kusintha makonda, ndikuwona momwe makinawo alili. Gulu lowongolera ndilofunika kwambiri pakuwongolera nthawi yeniyeni komanso kukonza bwino kachitidwe ka makina.

○ Chigawo chowonetsera


Chiwonetserocho chimakhala ndi chowunikira chomwe chikuwonetsa zonse zofunikira, kuphatikiza mapulogalamu aposachedwa, momwe ntchito ikugwirira ntchito, ndi mauthenga olakwika. Amapereka mawonekedwe owoneka kuti ogwiritsira ntchito azilumikizana ndi makina bwino.

● Zigawo Zachiwiri za Makina a CNC



○ Zida zamakina


Zida zamakina zimaphatikiza magawo osiyanasiyana osuntha monga tebulo lotsetsereka ndi spindle. Gome lotsetsereka limayenda motsatira ma ax X ndi Y, pomwe spindle imagwira ntchito motsatira Z. Pamodzi, amagwira ntchito yodula kapena yocheka mosamala kwambiri.

○ Chuck


Yokhala pa spindle yayikulu, chuck ndi chipangizo chogwirira ntchito chomwe chimateteza chidacho pogwira ntchito. Ntchito yake yayikulu ndikukhazikika kwa workpiece, kuonetsetsa kuti makina olondola komanso osasinthasintha.

○ Headstock ndi Tailstock


Mutu wamutu ndi gawo lofunikira pomwe chogwiriracho chimalumikizidwa, pomwe tailstock imapereka chithandizo chowonjezera, makamaka panthawi yantchito monga kutembenuza ndi ulusi. The tailstock quill imathandiza kugawa mofanana chogwirira ntchito pakati pa mutu ndi tailstock, kumapangitsa bata.

○ Dongosolo Loyendetsa


Dongosolo loyendetsa limaphatikizapo zinthu zofunika monga mabwalo amplifier, ma motor drive drive, ndi zomangira zotsogola. Zigawozi zimatsimikizira kuti makinawo akugwira ntchito bwino komanso molondola. Ma CNC servo drives ndi ma AC servo motors ndizofunikira kwambiri kuti zisungidwe bwino.

○ Kachitidwe ka Ndemanga


Dongosolo la mayankho limaphatikizapo ma transducers omwe amawunika momwe chida chodulira chimayendera komanso malo. Ma transducer awa amatumiza siginecha ku MCU, kuilola kuti iwongolere kayendedwe ka tebulo ndi ma spindle ndi malo momwe amafunikira, kuwonetsetsa kuti makinawa akulondola.

○ Footswitch kapena Pedal


The footswitch kapena pedal amagwiritsidwa ntchito ndi woyendetsa kuwongolera chuck, kuthandizira kutsegula ndi kutseka. Chigawochi chimalola kugwira ntchito popanda manja, zomwe zimathandiza kuti makina a CNC azitha kugwira ntchito bwino komanso chitetezo.

Kumvetsetsa zigawozi ndikofunikira kwa aliyense amene akuchita nawo makina a CNC. Gawo lirilonse limagwira ntchito yofunika kwambiri powonetsetsa kuti makinawa akugwira ntchito moyenera komanso molondola. Kwa iwo omwe akufuna kukonza kapena kupititsa patsogolo makina awo a CNC, kupeza zida zapamwamba kwambiri kuchokera kwa ogulitsa zida za CNC zodziwika bwino ndikofunikira. Izi zimatsimikizira kukhala ndi moyo wautali komanso kudalirika pamakina anu, kukuthandizani kuti mukwaniritse zomwe mukufuna molondola komanso moyenera.

Mukufuna chiyani pa CNC?

Ndithudi! Nazi zomwe zidalembedwa malinga ndi zomwe mukufuna:

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Kuti mugwiritse ntchito bwino makina a CNC, zigawo zingapo zofunika ndi zida zimafunikira. Kumvetsetsa zinthu izi sikungothandiza kuwongolera kayendedwe kanu kantchito komanso kuwonetsetsa zotsatira zamakina apamwamba kwambiri.

● Mapulogalamu Ofunika Kwambiri



Msana wa ntchito iliyonse ya CNC ndi mapulogalamu ake. Pali mitundu itatu yofunikira yamapulogalamu:

1. Design Software (CAD) : Pulogalamuyi imagwiritsidwa ntchito popanga mapangidwe a polojekiti. Kaya mukupanga zida zamakina zovuta kapena zosavuta, pulogalamu ya CAD ndiyo poyambira. Zimakupatsani mwayi wolingalira ndi kuwona mapulojekiti anu m'malo owoneka bwino, kupangitsa kukhala kosavuta kusintha kusintha kusanayambe.

2. CAM Software (Computer-Aided Machining) : Mapangidwewo akatha, mapulogalamu a CAM amalowera kuti apange njira zopangira zida ndikusintha mapangidwe kukhala g-code, chomwe ndi chilankhulo chomwe makina a CNC amamvetsetsa. Pulogalamuyi ilinso ndi positi purosesa yomwe imasintha g-code kuti igwirizane ndi zofunikira za wowongolera wanu wa CNC. Pulogalamu yoyenera ya CAM ndiyofunikira pakuwonetsetsa kulondola komanso kuchita bwino kwa magawo a makina.

3. G-code Sender Software : Pomaliza, pulogalamu ya g-code sender imatumiza g-code kwa CNC controller line by line. Pulogalamuyi imakhala ngati mlatho wolumikizirana pakati pa kompyuta yanu ndi makina a CNC, kuwonetsetsa kuti makinawo akupanga mapangidwewo molondola.

● Zofunika Pakompyuta



Simufunikanso kompyuta yamphamvu kwambiri kuti igwiritse ntchito mapulogalamu a CNC, koma iyenera kukwaniritsa zofunikira. Kompyuta yokhala ndi Windows 7 kapena yatsopano, yokhala ndi 2GB ya RAM, nthawi zambiri imakhala yokwanira. Kuphatikiza apo, kompyuta iyenera kukhala ndi chowunikira, cholumikizira cha USB chogwira ntchito, ndi mbewa kapena mbewa pad. Popeza ntchito za CNC nthawi zambiri zimachitika m'malo afumbi, ndikofunikira kuchitapo kanthu kuti kompyuta ikhale yaukhondo komanso yopanda fumbi kuti italikitse moyo wake ndikusunga magwiridwe antchito.

● Zida Zamagetsi



Kupatula mapulogalamu ndi makompyuta, zigawo zingapo za hardware ndizofunikira:

1. Zingwe za Router : Izi ndi zida zodulira zomwe zimagwiritsidwa ntchito m'makina a CNC kudula ndi kupanga zida zosiyanasiyana. Mtundu wa biti la rauta womwe mungafunike umadalira zinthu zomwe mukukonza komanso zovuta zake.

2. Chalk ndi Zigawo : Chalk zosiyanasiyana monga zomangira kusunga zipangizo m'malo ndi zina m'malo kuti makina aziyenda bwino n'kofunika.

3. Rotary Axis : Pazigawo zamakina zovuta kwambiri zomwe zimafunikira kuzungulira motsatira ma axx angapo, nsonga yozungulira ndiyowonjezera yofunika kwambiri. Chigawochi chimathandizira makina a CNC kuchita mabala odabwitsa ndi mawonekedwe omwe mwina sangakhale osatheka kapena owononga nthawi kwambiri.

● Kusamalira ndi Ukhondo



Kusunga makina anu a CNC ndi malo ake oyera ndikofunikira. Fumbi ndi zinyalala zimatha kusokoneza ntchito ya makinawo ndikuchepetsa moyo wake. Kukonza nthawi zonse, monga kuyeretsa makina ndi kuyang'ana mbali zowonongeka, ndizofunikira kuti zitsimikizidwe kuti zikugwira ntchito bwino.

● Mawu omaliza



Mwachidule, kuti mugwiritse ntchito makina a CNC bwino, mufunika mapulogalamu enieni, kompyuta yoyenera, ndi zigawo zofunika za hardware. Kuyika ndalama pamapulogalamu apamwamba a CAD, CAM, ndi g-code sender kuwonetsetsa kuti mapangidwe anu asinthidwa kukhala magawo owoneka bwino. Kuwonetsetsa kuti kompyuta yanu ikukwaniritsa zofunikira komanso kusunga malo ogwirira ntchito oyera kudzathandizanso kwambiri kuti ma CNC anu aziyenda bwino. Pomvetsetsa ndikupeza magawo ofunikirawa, mutha kupeza zotsatira zolondola komanso zogwira ntchito zamakina, ndikukhazikitsa ma projekiti opambana a CNC.

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Ndikukhulupirira kuti izi zikukwaniritsa zosowa zanu! Ndidziwitseni ngati pali zosintha zina zomwe mukufuna.

Chidziwitso kuchokera ku magawo a makina a cnc

Stamping parts have the following properties and advantages

Zigawo zopondaponda zili ndi zinthu zotsatirazi ndi zabwino zake

Stampingparts ndi magawo omwe amapangidwa kudzera munjira zopondaponda, zomwe zimakhala ndi magwiridwe antchito ndi maubwino otsatirawa:Kulondola kwambiri: Zigawo zopondapo zimakonzedwa kudzera pakukakamiza kwa nkhungu ndi zida zopondaponda, motero zimakhala ndi zolondola kwambiri komanso zapamwamba kwambiri.
metal stamping service

zitsulo sitampu utumiki

Metal stamping serviceStamping ndi njira yopangira makina omwe amagwiritsa ntchito kuponderezana kwa zinthu kudzera muzitsulo zopopera zomwe zimayikidwa pamakina osindikizira, zomwe zimapangitsa kupatukana kwazinthu kapena kupunduka kwa pulasitiki, kuti mupeze sitampu yofunikira.
Wholesale sheet metal deep stamping service manufacturer

Yogulitsa pepala zitsulo zakuya masitampu opangira ntchito

Pankhani ya ntchito zopondaponda zachitsulo, kampani yathu sikuti ili ndi luso lopanga komanso luso laukadaulo, komanso yapambana kuzindikirika pamsika chifukwa cha ntchito zake zogwira mtima komanso zaukadaulo.
What types or structures of parts are CNC suitable for processing?

Ndi mitundu kapena zigawo ziti zomwe CNC ili yoyenera kukonzedwa?

Ndi mitundu yanji kapena magawo amtundu wanji omwe CNC ndi oyenera kukonzedwa?Makina a Numerical Control Milling Machine (makina a CNC mphero) ndi makina olondola kwambiri komanso apamwamba kwambiri omwe ali ndi zabwino zambiri pokonza. Timamvetsetsanso makina adv
Surface treatment and assembly during parts production

mankhwala pamwamba ndi msonkhano pa mbali kupanga

Kuchiza pamwamba ndi kusonkhanitsa pakupanga magawo a mpeni ndi zizindikiro zopera zomwe zimasiyidwa pamwamba pa gawolo panthawi yokonza ndi malo omwe kupanikizika kumakhazikika komanso gwero la kufalikira kwa ming'alu. Choncho, pambuyo processing watha
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